Paint Booth Filter System Durable Downdraft Paint Booth Design

Product Details
Customization: Available
Type: Spray Booth
Certification: CE, ISO 2000
Diamond Member Since 2018

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  • Paint Booth Filter System Durable Downdraft Paint Booth Design
  • Paint Booth Filter System Durable Downdraft Paint Booth Design
  • Paint Booth Filter System Durable Downdraft Paint Booth Design
  • Paint Booth Filter System Durable Downdraft Paint Booth Design
  • Paint Booth Filter System Durable Downdraft Paint Booth Design
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Basic Info.

Model NO.
Ojade-O
Brand
Yokistar
Coating
Painting & Powder Coating
Airflow Direction
Full Downdraft Airflow Way
Heating Mode
Diesel
Paint Mist Treatment
Dry-type
Condition
New
Ventilation
Full Downdraft Airflow Way
Air Intake
2*4kw Inner Motor Double-Intake Centrifugal Fans
Air Exhaust
1*7.5kw Inner Motor Double-Intake Centrifugal Fan
Heating
1 Unit Riello Rg5s Diesel Burner
Voltage
1X220V, 3X380V, Your Special Voltages Are Accepted
Optional Colour
White, Blue, Orange and Red
Port
Huangpu Port or by Your Order
Main Product
Spray Booth, Prep Station, Infrared Curing System
Transport Package
Bubble Film Packing for Sea Transportation in Bulk
Specification
20′GP can load 1 set, 40′GP 2 sets, 40′HQ 3 sets.
Trademark
YOKISTAR
Origin
Guangzhou, China
HS Code
84198990
Production Capacity
120units/Month

Product Description

Product details:

**Model:Ojade-O
**Inside dimention: 6900*3900*2650mm(L*W*H)                                                            

**It fits for auto cars spraying and painting,which indicates also suitable for 4S shop and end-user.
**Custom paint booth is the key point for YOKSTAR,professional technical team and passionate sales are always ready for you.
**CE certificate approval.


Paint Booth Filter System Durable Downdraft Paint Booth Design

Introduction
Spray booth comes out as it is seasoned with spraying for whole surface of modern automobiles, part repair and baking which can provide operation room of cleanness, sanitation for above tasks. The whole set equipment has the function of ventilation, air purge, drying, disposing exhaust gas and so on which meets basic requests of auto surface disposal. The equipment is made up of room body, lighting unit, intake and exhaust air system, heating system, air purge system, exhaust gas disposal system and control system.

Paint Booth Filter System Durable Downdraft Paint Booth Design

Spray Booth Conveying and Storage
As spray booths are in big size, they're conveyed in bulk while loading and unloading. The parts in frame should be loaded and unloaded by fork vehicles while the small parts are conveyed by manpower. Be noticed to make sure that the parts are not damaged and dilapidated in the loading and unloading process.

The finished parts of spray booth are usually stored in the finished products warehouse, and marked on the outside packages for checking before delivery. After being sent to the destination, all the parts should not be put in the open air but in store house to prevent from rusting and oxidized by the moisture.

Working principle

The air flow: 
Fresh air →pre-filter →intake air fan→ heating generator →plenum →ceiling filter →working area of the spray booth →the first exhaust air filter →the second exhaust air filter →exhaust air fan →exhaust air duct →atmosphere
Paint Booth Filter System Durable Downdraft Paint Booth Design


A. During painting, spray booth can offer a sealed environment with cleanness, safety and excellent lighting for the painting operation of all kind of components and different products.
B. 
During baking, drying time, temperature and humidity in spray booth can be set according to different paint materials to achieve a perfect high-quality spraying and baking for your cars.
C. Spray booth makes spraying and baking operation with no limits of all kinds of whether, thus ensuring physical fitness of operators and 
absolute safety of equipments.


*Maintenance
 
Spray booth is a kind of special equipment which includes machinery, electrical parts, filter materials, airproof parts and many other parts. So in the daily using please pay more attention of the repair and maintenance. There are several aspects as below: 

1,Maintenance of filter system
The filter system is an important part of spray booth, usually it includes prep-filter, ceiling filter and fiberglass filter. 
  1. Prep-filter is a used for filtering fresh air, normally it should be replaced after 100 working hours.
  2. Ceiling filter is used for second-filter of air, normally it should be replaced every 400 working hours. 
  3. Fibreglass filter is used to collect solvent fumes of exhaust air. There're 2 fiberglass filter of the booth. Generally it should be replaced every 80-120 working hours.
 
2, Maintenance of airproof parts 
In order to make sure the airproof capacity of the booth, airproof parts are needed a lot. As the air produced by working booth is caustic, and airproof parts are often made of rubber materials which are easily suffered, so timely renewing the airproof parts are indeed to ensure a high quality.
 
 3,Maintenance of electrical parts 
As "brain" of the booth, control system directly conducts all kinds of operation for the booth. So it is extremely important to keep a good stableness of all electrical parts. During operating time, periodic checking of all electric parts is recommended in order to ensure correct and precise operation.
 
 4,Maintenance of gearing parts
Gearing parts are mainly composed of straps between motors and fans. As they're used frequently, straps would become loose and worn after a period of enlistment. So adjust the belts according to working condition and replace them if necessary, so the working effect of fans can reach the best. Furthermore, there are oil-holes at the two ends of the axletrees of fans, periodically lubricate the above oil-holes to keep a smoothly running.
 
5, Maintenance of other parts
So as to ensure the performance of spray booth, daily maintenances of other parts are also needed. It mainly includes cleaning the booth, checking tight-and-loose of connections, checking the working environments outside and so on, all which have been done well to prevent from unseen accidents.

NOTICE: The maintenance work should be done by the person specially assigned for a job,and the following should be done in the maintenance process:
a. Any sundries can NOT be put in the booth.
b. Close the power supply of the booth, and set warning sign at the main power supply.
c. All the replaced filters should be disposed in a special way, they can not be disposed as the normal garbage.



Paint Booth Filter System Durable Downdraft Paint Booth Design
Paint Booth Filter System Durable Downdraft Paint Booth Design


Specification List of Automotive Spray Booth Ojade-O

Paint Booth Filter System Durable Downdraft Paint Booth Design


 
Basement           
Floor Arrangement
 

 
Full grilles made of 30x4mm flat bar and 10mm twisted steel, with surface galvanised  treatment,

 
loading weight is 600KG/wheel.

 
2 ramps, each size is 750x2,000mm(WxL).
Covered Plate
 

 
made of bended galvanised steel, 300mm high.
Supporting Frame
 

 
made of galvanised square steel tube with 40x80mm(WxL) size.
Floor Filter
 

 
Fiber glass filter laid on the filter frame,G3 Grade(EN779), type is PA-50, filtering area: 10.35M2

 

 
Cabin       
Inside  Size   
 

 
6,900x3,900x2,650mm(LxWxH).
Outside Size 
 

 
7,000x5,350x3,400mm(LxWxH).
Entrance  door
 

 
3-leaf,size is 3,000x2,600mm(WxH), made of bended steel without covered edge,with tempered glass

 
embedded into square frame made of color steel.
Personnel Door
 

 
1 unit, size is 700x2,000mm(WxH),with tempered glass embedded into square frame made of

 
color steel.
Wall Panel
 

 
50mm thick and 1,000mm wide,insulation is EPS and covered by 0.426mm thick of color steel inside

 
and outside.Tongue and groove interlock structure,two sides covered by steel.
Roof Panel
 

 
Made of 0.6mm thick bended galvanised plate.
Ceiling Light 
 

 
Left and right upper position have 5 lighting fixtures, total 10 fixtures. Each fixture is equipped with

 
4 PHILLIP fluorescent tubes of 36 Watt with two in one electronic ballast.
Side Light 
 

 
Left and right side have 5 lighting fixtures, total 10 fixtures. Each fixture is equipped with

 
2 PHILLIP fluorescent tubes of 36 Watt with two in one electronic ballast.
Plenum
 

 
450mm high, all spare parts of plenum are made of galvanised bended steel and treated by white 

 
paint for long using life. 
Ceiling Filter
 

 
Supporting net is made of C shape steel with surface oil painted treatment,sub-high efficiency filter,

 
F5 Grade(EN779),type is SP-600G.

 

 
Makeup Air Units      
Frame Size
 

 
1,700x1,250x2,200mm(LxWxH).
Cabinet Frame
 

 
Made of 1.5mm thick bended galvanised steel, three way connector made of alluminium alloy.
Motor and Fan
 

 
Motor: inside of the fan; qty.:2pcs; single motor power:4KW, total power:8KW;

 
Fan type: double intake centrifual fans, YDW-4.5L, total air capacity: 25,000m3/h
Makeup Air Control
 

 
by Belimo NMU230 10N actuator to control fresh air quantity.
Pneumatic Actuator
 

 
To control the air valve be opened or closed while the working status is spraying or baking.
Heat Exchanger
 

 
200KW, made of 1.5mm stainless steel 1Gr18Ni9Ti(SUS304), with round type multi-cycle

 
radiatorpipe, equipped with safe anti-explosion hole, 1M stainless steel chimney, 3M

 
long bended galvanised steel chimney and 1 pc of rain shield.
Burner
 

 
Riello RG5S diesel burner, heating productivity is 260,000Kcal/H.
Filtering 
 

 
Pre-filter, G2 Grade(EN779),type is C16-100.

 
Fibre glass filter, G3 Grade(EN779),type is PA-50 .

 

 
Exhaust Air Units
Frame Size
 

 
1,250x1,250x1,500mm(LxWxH).
Cabinet Frame
 

 
Made of 1.5mm thick bended galvanised steel, three way connector made of alluminium alloy.
Motor and Fan
 

 
Motor: inside of the fan; qty.:1pc; single motor power:7.5KW; total power:7.5KW;

 
Fan type: double intake centrifugal fans, YDW-5.6M, total air capacity: 21,000m3/h
Exhaust Air Control
 

 
Handed Actuator for Controlling the air quantity.

 
Equipped with 4M straight duct, 1pc 90° elbow duct and 1pc 30 elbow° duct.
Exhaust Air Filtering
 

 
Fibre glass filter, G3 Grade(EN779),type is PA-50 .

 
Granular Active Carbon (KC-8.0) in "M" Shape Filter Frame.

 

 
Control System

 
Pressure Gauge,Temperature Controller,Baking Timer,Hours,Spray Indicator,

 
Heat Spray Indicator,Bake Indicator,Failure Indicator,Left Light Indicator,

 
Right Light Indicator,Spray Switch,Heat Spraying Switch,Bake Switch,Left Light Switch,

 
Right Light Switch,power Indicator,Start Switch,Power Switch,Emergency Stop.


Warranty
The goods are guaranteed for 24 months from the date of receipt, but the filters and lamps are not guaranteed. It cannot be applied for damages caused by negligence of operations or mishandling of the machine.
  
YOKISTAR Products
High quality and advanced technology are applied in YOKISTAR product ranges, involving automotive spray booth, bus and truck spray booth, prep station, mixing room, bench spray booth, open face spray booth and infrared curing lamp. 


 
 
 

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