Automobile Maintenance Dustless Preparation Bay Manufacturer

• Customization: Available
• Type: Prep Station
• Certification: CE
• Model NO.: YS-100-T
• Substrate: PVC Curtain and Galvanized Steel Panel
• Brand: Yokistar
• Coating: Painting
• Airflow Direction: Downdraft Airflow Way
• Heating Mode: Diesel
• Paint Mist Treatment: Dry-type
• Condition: New
• Ventilation: Semi Downdraft Airflow Way
• Air Intake: 5.5kw Double Intake Centrifugal Fan
• Air Exhaust: 5.5kw Double Intake Centrifugal Fan
• Heating: Riello G10 Diesel Burner
• Voltage: 1X220V, 3X380V, Your Special Voltages Are Accepted
• Optional Colour: White, Blue, Orange and Red
• Port: Huangpu Port or by Your Order
• Main Product: Spray Booth, Prep Station, Infrared Curing System
• Transport Package: Bubble Film Packing for Sea Transportation in Bulk
• Specification: 20′GP can load 2 sets, 40′GP 5 sets, 40`HQ 6 sets.
• Trademark: YOKISTAR
• Origin: Guangzhou, China
• HS Code: 84198990
• Production Capacity: 150sets/Month

Product Description

Product Details
**Model:YS-100-T
**Inside dimention:6300*3450*2700mmL*W*H
**Any Size Requirements Can Be Met
**With plenum,intake and exhaust air fan
**Ce certificate approval



Prep Station Painting And Baking Function
A. Prep stations make it possible for users to prep and perform minor paint work in one area without moving the vehicle.
B. Prep stations speed up the drying process and improve the overall quality of your finished product.
C. Two airflow choice, above ground exhaust box and pit style downdraft, allow easy integration into new or existing body shop layouts
D. Optional heat units are available for high production needs.

General Description
  Maintenance dustless preparation bays comes out as it is seasoned with spraying for whole surface of modern automobiles, part repair and baking which can provide operation room of cleanness, sanitation for above tasks. The whole set equipment has the function of ventilation, air purge, drying, disposing exhaust gas and so on which meets basic requests of auto surface disposal. The equipment is made up of room body, lighting unit, intake and exhaust air system, heating system, air purge system, exhaust gas disposal system and control system.

Maintenance rules
Prep Station is a kind of special equipment which includes machinery, electrical parts, filter materials, airproof parts and many other parts. So in the daily using please pay more attention of the repair and maintenance. There are several aspects as below: 
 
 1, Maintenance of filter system
The filter system is an important part of preparation bays, usually it includes prep-filter, ceiling filter and fiberglass filter. 

1. Prep-filter is a used for filtering fresh air, normally it should be replaced after 100 working hours.
2. Ceiling filter is used for second-filter of air, normally it should be replaced every 400 working hours. 
3. Fibreglass filter is used to collect solvent fumes of exhaust air. There're 2 fiberglass filter of the booth. Generally it should be replaced every 80-120 working hours.

 
 2, Maintenance of airproof parts 
In order to make sure the airproof capacity of the booth, airproof parts are needed a lot. As the air produced by working booth is caustic, and airproof parts are often made of rubber materials which are easily suffered, so timely renewing the airproof parts are indeed to ensure a high quality.
 
 3,Maintenance of electrical parts 
As "brain" of the station, control system directly conducts all kinds of operation for the booth. So it is extremely important to keep a good stableness of all electrical parts. During operating time, periodic checking of all electric parts is recommended in order to ensure correct and precise operation.
 
  4,Maintenance of gearing parts
Gearing parts are mainly composed of straps between motors and fans. As they're used frequently, straps would become loose and worn after a period of enlistment. So adjust the belts according to working condition and replace them if necessary, so the working effect of fans can reach the best. Furthermore, there are oil-holes at the two ends of the axletrees of fans, periodically lubricate the above oil-holes to keep a smoothly running.
 
  5,Maintenance of other parts
So as to ensure the performance of prep station, daily maintenances of other parts are also needed. It mainly includes cleaning the booth, checking tight-and-loose of connections, checking the working environments outside and so on, all which have been done well to prevent from unseen accidents.
 
 NOTICE: The maintenance work should be done by the person specially assigned for a job,and the following should be done in the maintenance process:
a. Any sundries can NOT be put in the booth.
b. Close the power supply of the booth, and set warning sign at the main power supply.
c. All the replaced filters should be disposed in a special way, they can not be disposed as the normal garbage.

Conveying & Storge
As spray booths are in big size, they're conveyed in bulk while loading and unloading. The parts in frame should be loaded and unloaded by fork vehicles while the small parts are conveyed by manpower. Be noticed to make sure that the parts are not damaged and dilapidated in the loading and unloading process.

The finished parts of spray booth are usually stored in the finished products warehouse, and marked on the outside packages for checking before delivery. After being sent to the destination, all the parts should not be put in the open air but in store house to prevent from rusting and oxidized by the moisture.

Warranty
The goods are guaranteed for 24 months from the date of receipt, but the filters and lamps are not guaranteed. It cannot be applied for damages caused by negligence of operations or mishandling of the machine.

YOKISTAR Products
High quality and advanced technology are applied in YOKISTAR product ranges, involving automotive spray booth, bus and truck spray booth, prep station, mixing room, bench spray booth, open face spray booth and infrared curing lamp.Custom Design paint booth is our super advantage.



Specification of YS-100-T

Outside Dimension	7550×3550×3100mm(L×W×H)
Inside Dimension	6300×3450×2700mm(L×W×H)
Plenum Dimension	6300×3450×400mm(L×W×H)
Room Body	Back side with 50mm EPS wall panels, the other 3 sides with PVC curtains
Lighting System	Ceiling lights 8units×4pcs=32pcs 36W, with electronic ballasts ,5.0mm clear tempered glass
Generator Setting	Exhaust air from rear side; galvanized steel molding frame , white coated steel cover
Intake And Exhaust Air System	5.5KW double intake centrifugal fan for intake air, 5.5KW double intake centrifugal fan for exhaust air, model YDW-4.5S, air capacity is 15500 m 3 /h, with manual damper for exhaust air
Heating System	RIELLO G10 oil burner, stainless steel heat exchanger. Max. heating productivity: 100000 Kcal/h.
Filter System	Pre-filter, high efficiency filter, exhaust fiberglass filter.
Roof Plates	Galvanized steel plates
Control System	Fan operation switch, lighting switch, temperature controller, emergency stop
Setting Style	Suspending steel hook from roof of building or steel column supporting;